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Over the years, Mould Manufacture factory had the opportunity to work with many companies on specific projects. These case studies highlight the benefits of working with a custom plastic injection molder:

Plastic Injection Molded Residential Window Hardware
When this major doo

Over the years, Mould Manufacture factory had the opportunity to work with many companies on specific projects. These case studies highlight the benefits of working with a custom plastic injection molder:

Plastic Injection Molded Residential Window Hardware
When this major door and window company contracted The Rodon Group, they were using hardware that was manufactured in-house for their residential windows. Unfortunately, their tools weren't good enough to produce exceptional results, and the quality of their products was diminished.

We redesigned the tooling to create a high-quality design at a lower price point, and, with our advanced 46 to 233 ton Nissei presses, held a tight tolerance of ± 0.005" on parts ranging from 3/8" diameter to 4" square in size, and 0.03 grams to 20 grams in weight. In addition, accuracy and quality were verified via first piece and in-production inspections. Plastic Injection Molded Point-of-Purchase Display Components

For this company in the POP display industry, our value-added services helped them save money over the life of their products, which included pegboard hooks, shelf dividers, and product stops. We designed and built molds around a variety of pre-designed parts, and the upfront costs of high-production injection molding with tight tolerances were mitigated over time because these items were made from high-quality materials and built for long-lasting performance. We built the molds with electrical discharge machining, an advanced process that allowed us to keep tolerances of ±.005" with a highly polished finish.

Plastic Injection Molded Polystyrene Diagnostic Kit for the Medical Industry
Using 177-ton Nissei hydraulic presses equipped with a visual inspection system, we created a lateral flow in-vitro diagnostic test cartridge for a medical equipment manufacturer. These medium-impact polystyrene cartridges weighed eight grams with dimensions of 5/16" x 7/8" x 3 ¾" and a matte finish. With careful design and fabrication, we were able to offer a higher-quality component at a lower cost and part weight.

Plastic Injection Molded Custom Beverage Cap for the Food/Beverage Industry
This client had originally gone offshore for cap manufacturing to take advantage of low costs, but it resulted in a sub-par product that wasn't meeting the client's expectations. They needed a cost-effective solution and fast. The required hot roller process is not inexpensive, but we were able to leverage our experience and available equipment to offset that investment and create a high-quality cap.

We have Living Box Mould for sale and welcome your consult!

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